Take brine, magnesium chloride or magnesium sulfate as raw materials, and adopt ammonia method and magnesium carbonate process to produce magnesium hydroxide and magnesium carbonate. The production process will generate a good deal of process effluent (mother liquid and washing water), including a good deal of ammonium chloride and sulfuric acid ammonia. One production line with annual production capacity of 1000t magnesium hydroxide will discharge waste water not less than 10000m3 every year, causing serious environmental pollution and losses of ammonium resources. This process was researched and developed in 2005 and successfully industrialized in 2007, belonging to mature comprehensive utilization technology of ammonium-containing waste water.
I. Introduction to Process:
Collect mother liquid and wash solution from magnesium hydroxide or magnesium carbonate production workshop, react with certain oxide in particular device neutralization to generate soluble chloride or sulfate and volatilize ammonia. After absorption, produce ammonia water with ammonia purity of 12-18%, and recycle in magnesium hydroxide precipitated. It is also possible to react with carbon dioxide from magnesium oxide calcination procedure through purification treatment, transform into ammonium carbonate solution, and recycle in magnesium carbonate precipitation. Ammonium-containing effluent reacts with certain oxide, the achieved solution containing soluble chloride or sulfate contains magnesium ion of certain concentration, which will return to magnesium hydroxide or magnesium carbonate production workshop and will be used as raw material for producing magnesium hydroxide or magnesium carbonate.
II. Process Features:
1. Big handling ability;
2. No environmental pollution. This process is different from ammonium steaming process takes lime milk as raw material. For lime milk process, after completing ammonium steaming, the produced residue is calcium chloride solution or calcium sulfate. Production of calcium chloride product needs evaporation and concentration of solution, causing high energy consumption. However, value of calcium sulfate is relatively low, if it is discharged, it will still cause impact to the environment. This process takes certain oxide as raw material, while achieving ammonia water, it produces new magnesium-containing solution, which is recycled in preparation of magnesium hydroxide or magnesium carbonate, not only substantially reducing production cost, but also fundamentally solving environmental pollution problem.
3. This process has developed recovery technology and device of carbon dioxide during magnesium oxide calcination, which make the recovered ammonia water react with carbon dioxide to produce ammonium carbonate solution, and recycle in precipitation of magnesium carbonate, not only eliminating the emission of carbon dioxide, but also reducing production cost of magnesium carbonate.
III. Main Equipment:
Special reactor, ammonia absorption device, filter unit, etc. In case of the carbon dioxide gas in production workshop of recovered magnesium oxide, carbon dioxide purification system and carbon dioxide absorption (ammonium carbonate solution preparation) system should also be installed.
IV. Main Economic and Technological Indicators:
Handling ability: 50-600m3/day;
Ammonia recovery cost: 60 Yuan (calculated based on ammonia water with 12% concentration for recovering 1t);
Ammonia recovery rate: 75%;
Concentration of magnesium ion during ammonia recovery: 25-60g/L;
Carbon dioxide recovery device:
Carbon dioxide recovery rate: 70%;
Carbon dioxide recovery cost: 35 Yuan (calculated based on carbon dioxide gas for recovering 1t).
V. Form of Cooperation and Service Method:
Technical transfer. Taking responsibility for process flow design, supporting equipment of standard equipment, non-standard equipment manufacture design, equipment is plane layout design, equipment installation design, pipe network design, equipment installation guidance, equipment commissioning, production commissioning, training for production engineers, analysis staff and technicians, process operation specifications, raw material and product analysis method, and preparation of intermediate control analysis method; ensuring output, yield and quality to reach the standard; and undertaking turn-key projects.